Bok Makers – Frozen Food Factory

Defrost Pocket

Applications
>
Defrost Pocket
>
Bok Makers – Frozen Food Factory

Bok Makers – Frozen Food Factory

No items found.
Defrost Pocket reduced the energy burden of defrosting in frozen-food cold storage
Challenges
  • Preventing defrost heat from spreading throughout the storage space
  • Improving frost removal and defrost runtime
  • Minimizing refrigeration load for cooling recovery after defrosting

The Challenge

When defrost heat spreads throughout cold storage, additional refrigeration is needed even after the frost has been removed.

Defrost heat spreading into the storage space

Heat from unit-cooler defrost heaters can spread into the warehouse after melting frost, raising storage temperatures and requiring additional refrigeration to restore them.

The burden of repeated defrost cycles

Frozen-food storage requires repeated defrosting of unit coolers. Ineffective frost removal lengthens defrost cycles and can increase both heater and refrigeration runtime.

Higher post-defrost recovery load

After defrost heat spreads throughout the warehouse, refrigeration must run longer to return the space to its setpoint, increasing electricity consumption and equipment workload.

Our Solution

Defrost Pocket keeps heat around the unit cooler, reducing its spread throughout the warehouse.

A pocket tailored to the unit cooler

The pocket was manufactured for the cooler’s size and position. During defrosting, it surrounds the discharge area and concentrates heat near the cooler while allowing normal airflow during cooling.

Concentrating heat where frost needs removal

The design retains heater heat around the frosted heat exchanger instead of allowing it to disperse directly into storage. This concentrates heat where needed and reduces losses.

A simple equipment addition

The pocket was added without major replacement of the existing coolers or refrigeration equipment. Using the current system minimized construction scope and operational disruption.

Results

Concentrating heat around the unit cooler created a system supporting more efficient frost removal and cold-storage operation.

Less dispersion of defrost heat

Surrounding the cooler discharge area reduced heat spreading into the warehouse, minimizing unnecessary heat entering storage during defrosting.

Improved frost-removal efficiency

Concentrating heat around the heat exchanger made it more effective for melting frost, improving repeated defrost cycles and reducing the burden of long defrost operation.

A foundation for lower refrigeration load and costs

Reducing defrost heat entering the warehouse also lowers recovery cooling demand, supporting reduced refrigeration runtime and electricity use.

Gallery

No items found.