Hyundai Green Food – Cold Storage

Defrost Pocket

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Defrost Pocket
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Hyundai Green Food – Cold Storage

Hyundai Green Food – Cold Storage

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Defrost Pocket: 25% shorter defrost cycles and KRW 100,000 monthly electricity savings per cooler
Challenges
  • Containing defrost heat and maximizing defrost efficiency
  • Maintaining product temperature by shortening unnecessary defrost time
  • Reducing electricity use by lowering refrigeration load

The Challenge

Defrost heat escaped into the storage space, increasing refrigeration load and operating costs.

Escaping heat increases refrigeration load

Heat from the defrost heater spread into the warehouse and raised the temperature of stored products. Refrigeration equipment then had to run harder to restore the temperature after defrosting.

Long defrost cycles

When heat dispersed in every direction, melting frost inside the cooler required more time and electricity.

Rising operating costs

At large facilities operating dozens of coolers, electricity wasted during multiple daily defrost cycles placed a substantial burden on operating costs.

Our Solution

Defrost Pocket contains heat inside the cooler, reducing time and energy losses.

Automatic opening and closing to contain heat

The pocket opens during cooling to supply cold air. When defrosting starts, it immediately closes the opening so heater heat remains inside the cooler, substantially shortening defrost time.

Improved defrost efficiency

Preventing outside cold air from entering and concentrating heat inside significantly accelerated frost melting.

Special fabric for heat and cold resistance

A functional water-repellent fabric withstands temperatures down to −40°C and high defrost temperatures while preventing condensation, providing long-term durability.

Results

25% shorter defrost time: 40 minutes to 30 minutes

Reducing each cycle by 10 minutes shortened refrigeration downtime and allowed more stable control of stored-product temperatures.

Electricity savings of KRW 100,000 per cooler per month

Reduced heater runtime and post-defrost recovery load saved approximately KRW 100,000 in electricity per cooler each month. Large facilities can potentially save tens of millions of won annually.

Lower emissions and support for ESG operations

A substantial reduction in electricity use supported more sustainable logistics operations and also helped extend equipment service life.

More reliable quality management

Suppressing temperature swings during defrosting helped maintain the freshness of food products.

Gallery

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