Madu Station Underground Smart Farm, Ilsan

Smart Farm/Vertical Farm

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Madu Station Underground Smart Farm, Ilsan

Madu Station Underground Smart Farm, Ilsan

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Static pressure control delivering uniform temperature, humidity and CO₂ across a 24 m vertical farm
Challenges
  • Uniform airflow to the end of 24 m growing racks
  • An HVAC route suited to low ceilings and narrow rack spaces
  • Uniform CO₂ distribution and precision airflow at 0.4 m/s

The Challenge

Over 24 m, airflow weakened toward the end. Low-ceiling obstructions and uneven CO₂ distribution made uniform growing conditions difficult.

Static pressure loss over a long distance

Airflow was strong near the cooler but sharply reduced toward the 24 m endpoint, creating differences in strawberry growth between zones.

Low ceilings and airflow interference

Round ducts interfered with racks and lighting in the underground space. Strong direct drafts could also cause leaf drying and growth stress.

Uneven CO₂ concentration

Added CO₂ accumulated in stagnant zones or concentrated in isolated areas, making overall yield difficult to predict.

Our Solution

Half-round ducts with stable static pressure delivered uniform 0.4 m/s airflow and CO₂ across the full 24 m.

Half-round ducts for low ceilings

Ceiling-mounted half-round ducts fitted the limited space between the ceiling and racks, reducing interference with growing operations while maintaining a stable HVAC route.

Static pressure maintained over 24 m

Maintaining pressure through the far end minimized airflow variation and created uniform low-speed airflow of approximately 0.4 m/s throughout the racks.

Airflow angles tailored to the crop

Leaf distance, airflow direction and outlet angles were precisely adjusted to gently surround strawberries rather than strike them directly.

Results

Temperature variation stayed within 1°C across 24 m, with uniform airflow at 0.4 m/s and consistent CO₂ distribution.

Temperature variation within 1°C

Temperatures were stabilized to within 1°C across the full growing length, minimizing location-dependent growing conditions.

Uniform airflow at 0.4 m/s

Consistent low-speed airflow supported photosynthesis and transpiration without stressing crops.

More uniform harvests and efficient operation

Reducing temperature, velocity and CO₂ differences provided a foundation for more consistent growth, predictable harvest timing and improved operations.

Gallery

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