L Company Yangsan plant cleanroom

Cleanroom

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L Company Yangsan plant cleanroom

L Company Yangsan plant cleanroom

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Achieve a perfect temperature and humidity-controlled environment with no airborne dust, using 0.2m/s ultra-low velocity precision airflow in a cleanroom setting.
Challenges
  • Uniform distribution of AHU airflow within the cleanroom
  • Preventing the source of airborne fine dust and particulate matter from the floor
  • Minimizing indoor temperature fluctuations to maintain product quality

The Challenge

Confectionery processes involving moisture and oils, such as Choco Pies, require perfect, simultaneous control of both microorganisms and temperature.

Contamination risks from airborne dust

Even in cleanrooms, improper airflow design can cause fine dust settled on floors or in corners to become airborne, creating a risk of cross-contamination as it settles on exposed products.

Quality inconsistencies due to temperature variations by zone

If cold air is not distributed uniformly throughout the entire area, the state of the chocolate coating and marshmallow can vary by zone, leading to inconsistencies in final product quality.

Our Solution

We have achieved a sterile and dust-free environment by combining "cleanroom-specific antibacterial fabric" with "precision laser perforation" technology.

Custom design integrated with AHU

By connecting fabric ducts directly to existing AHU units, we have evenly dispersed the concentrated, high-velocity airflow across the entire surface of the duct.

Anti-dust-scattering laser hole layout

Through simulation, we applied an optimal perforation layout that keeps floor-level wind speeds at or below 0.2m/s. We created a "mist-like airflow" that is barely perceptible to the touch while gently permeating the entire space with fresh air.

Use of high-density fabric designed for cleanrooms

We use food-grade antibacterial materials and specially coated fabrics that do not generate dust from the duct itself. Furthermore, the permeable material prevents condensation at the source, eliminating the conditions for bacterial growth.

Results

Suppressed airborne dust and controlled temperature fluctuations to within 2℃

Airborne dust suppression and particle stabilization

Through ultra-low velocity airflow design, we have reduced the scattering of floor dust and created an HVAC environment that maintains stable particle levels within the cleanroom.

Maintain indoor temperature fluctuations within 2°C

Heating and cooling air from the precision air conditioning system is distributed uniformly throughout every corner of the cleanroom, achieving standardized product quality.

Securing a foundation for quality standardization

By reducing temperature and airflow variations across different zones, we have ensured more consistent chocolate coating hardening and marshmallow texture, thereby enhancing the reproducibility and standardization of production quality.

Improved hygiene management and maintenance efficiency

Improved hygiene management and maintenance efficiency

Gallery

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