Film and Packaging Manufacturing Plant

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Film and Packaging Manufacturing Plant

Film and Packaging Manufacturing Plant

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Improving outdoor air supply for film and packaging manufacturing plants
Challenges
  • Improving indoor air quality degraded by ineffective outdoor air supply
  • Uniform supply of fresh outdoor air and induction of internal mixing
  • Minimizing air stagnation in the plant and ensuring tangible ventilation performance

The Challenge

Although outdoor air was being brought in, the lack of internal circulation resulted in a stuffy and stagnant working environment.

Ineffective air supply

While there was equipment to bring in fresh outdoor air, it did not distribute evenly throughout the plant, making it difficult for workers to actually feel the benefits of the ventilation in their work areas.

Air stagnation and pollutant accumulation

Due to the nature of film and packaging manufacturing, airborne dust and stale air easily accumulated, creating an environment where workers frequently experienced stuffiness, throat irritation, and breathing discomfort in stagnant zones.

Insufficient mixing ventilation

Because outdoor and indoor air did not mix sufficiently, the facility suffered from uneven ventilation, with some areas receiving excessive outdoor air while others remained filled with polluted air.

Our Solution

We shifted from a system that simply brings in outdoor air to an HVAC structure that distributes it throughout the entire plant.

Outdoor air supply design based on sirocco fans

We installed sirocco fans outdoors to secure a stable source of fresh air and configured an outdoor air supply structure that integrates with the internal HVAC system.

Uniform distribution design using fabric ducts

To prevent incoming outdoor air from remaining in specific spots, we connected it to fabric ducts, ensuring uniform distribution throughout the plant. This structure goes beyond simple intake by expanding the effective reach of the outdoor air.

IAQ design focused on work zones

We designed the system so that the outdoor air is felt specifically in areas where workers are stationed, rather than in upper facility levels or unused spaces, ensuring that improvements in indoor air quality directly benefit the working environment.

Results

By uniformly supplying fresh outdoor air, we improved indoor air quality and transformed a stuffy, stagnant workspace into one with a fresh flow of air.

Indoor Air Quality Improvement

By providing a stable and consistent supply of fresh outdoor air throughout the facility, we have reduced the buildup of stale, heavy air and improved overall IAQ.

Uniform Outdoor Air Distribution

Fabric ducts ensure that fresh air reaches every part of the workspace evenly, creating a system where ventilation performance is consistent across the entire floor without dead zones.

Elimination of Stagnant Zones

Enhanced mixing efficiency between indoor and outdoor air has eliminated stagnant zones where stuffiness and pollutants previously tended to accumulate.

Gallery

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