Quantum Industries

Factories/Manufacturing Facilities

Quantum Industries

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Heating and cooling that reaches workers beneath a 10 m ceiling
Challenges
  • Reducing upper-level heat accumulation
  • Improving cooling efficiency by delivering airflow to the work zone
  • Minimizing cooling differences across occupied areas

The Challenge

High ceilings, equipment heat and stratification reduced HVAC efficiency.

Heat accumulating above the work zone

The high ceiling and machinery heat raised upper-level summer temperatures to as high as 32°C, creating persistent heat accumulation.

Excessive cooling requirements

Initial load calculations for conventional whole-space cooling indicated more than 20 air conditioners, creating substantial equipment and operating costs.

Stratification limiting cool-air delivery

Adding air conditioners alone could not resolve vertical stratification. Duct-based airflow engineering was needed to deliver effective cooling to the floor-level work zone.

Our Solution

Long-throw nozzles and occupied-zone design delivered effective airflow through the high-ceiling space.

Long-throw nozzle design

Nozzles beneath the duct increased airflow directionality and discharge velocity by approximately 20%, allowing air to reach the floor-level work area.

Airflow optimized for workers

Direction and throw distance were optimized for actual floor-level activity rather than cooling the entire volume uniformly, improving perceived cooling efficiency.

Supplementary cooling in distant areas

An additional air conditioner served a 20 m section to reduce localized heat and stratification, improving cooling balance across the work zone.

Results

A work-zone temperature of approximately 26°C was achieved using 10 air conditioners, reducing cooling costs by approximately 40%.

Maintaining 26°C in the work zone

Measurements confirmed approximately 26°C where workers were stationed, demonstrating effective improvement despite the high ceiling.

Approximately 40% lower equipment and operating costs

Initial calculations indicated more than 20 air conditioners, but cooling was achieved with 10 units in operation, reducing equipment and operating costs by approximately 40%.

Reduced stratification and balanced cooling

Long-throw nozzles and supplementary cooling by zone reduced vertical stratification and cooling differences across work areas.

Gallery

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