The high ceiling and machinery heat raised upper-level summer temperatures to as high as 32°C, creating persistent heat accumulation.
Initial load calculations for conventional whole-space cooling indicated more than 20 air conditioners, creating substantial equipment and operating costs.
Adding air conditioners alone could not resolve vertical stratification. Duct-based airflow engineering was needed to deliver effective cooling to the floor-level work zone.
Nozzles beneath the duct increased airflow directionality and discharge velocity by approximately 20%, allowing air to reach the floor-level work area.
Direction and throw distance were optimized for actual floor-level activity rather than cooling the entire volume uniformly, improving perceived cooling efficiency.
An additional air conditioner served a 20 m section to reduce localized heat and stratification, improving cooling balance across the work zone.
Measurements confirmed approximately 26°C where workers were stationed, demonstrating effective improvement despite the high ceiling.
Initial calculations indicated more than 20 air conditioners, but cooling was achieved with 10 units in operation, reducing equipment and operating costs by approximately 40%.
Long-throw nozzles and supplementary cooling by zone reduced vertical stratification and cooling differences across work areas.