ABC Mart Logistics Center

Logistics center

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ABC Mart Logistics Center

ABC Mart Logistics Center

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Case study: Spot cooling in a large, high-ceiling logistics center that reduces the number of air conditioners needed by focusing cold air only on work zones.
Challenges
  • Solving cold air stagnation caused by high ceilings and mezzanine structures.
  • Precisely delivering cold air along the primary paths of workers.
  • Installing ducts in limited spaces while avoiding ceiling structures.

The Challenge

Cooling the entire area of a large logistics center was inefficient.

High ceilings and complex internal structures.

Due to the large space, high ceilings, and mezzanine structure, cold air could not effectively reach the work zones. Cooling the entire space would have required significant equipment costs.

Cold air failing to reach work zones.

Even when air conditioners are running, cold air often stays near the ceiling and fails to reach the floor where workers are located. A method was needed to deliver cold air directly to where it is required.

Limited space for duct installation.

The ceiling was crowded with structures, including fire sprinkler pipes, which limited the height available for installing air conditioners and fabric ducts. A layout that avoided interference with existing equipment was necessary.

Our Solution

We designed a spot cooling system that focuses cold air along worker paths rather than cooling the entire space.

Installing fabric ducts along worker paths.

We installed fabric ducts along the areas where workers primarily move and stay. This allowed us to concentrate cooling on the actual work zones rather than wasting energy on unoccupied areas.

Precision design of discharge angles for each worker location.

We designed specific discharge directions—such as 6 o'clock, 5 o'clock, 5:30, and 4:30—based on the duct and worker positions. This ensured that cold air was precisely distributed directly over the workers.

Installation considering ceiling structures.

We adjusted the installation height of the air conditioners and ducts to avoid interference with existing fire sprinkler pipes. This minimized the need to modify existing facilities even within the limited ceiling space.

Results

By delivering cold air precisely where it is needed, we secured optimal cooling performance while reducing the total number of air conditioners required.

Reduced from 15 air conditioners to 11

Although 15 air conditioners were initially planned, only 11 were installed by utilizing fabric ducts for efficient cooling distribution. Reducing the number of cooling units significantly lowered initial installation costs.

Localized cooling focused on work zones

By precisely adjusting the discharge direction in each section, we ensured that cool air does not remain trapped near the high ceiling but is instead delivered directly to the areas where workers are located.

Uniform cooling along the entire duct run

Cool air was consistently delivered to the end of the duct, with temperatures of 13℃ at the first discharge point and 15℃ at the final discharge point.

Gallery

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