C Company Ready-to-Eat Rice Factory

Food Processing Plant

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Food Processing Plant
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C Company Ready-to-Eat Rice Factory

C Company Ready-to-Eat Rice Factory

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Challenges
  • Preventing dust and contamination from aging ducts
  • Eliminating vertical thermal stratification in a high-ceiling space
  • Standardizing quality through uniform air distribution

The Challenge

Reduced permeability and surface contamination

Degraded fabric produced uneven permeability, surface condensation and dust adhesion, creating a risk of secondary contamination.

Inadequate airflow-reach design

Simple air delivery did not circulate warm upper-level air down into the high-ceiling work area, allowing stratification to increase HVAC load and reduce energy efficiency.

Airflow concentrated in isolated zones

Uneven discharge concentrated cold air in certain areas, over-drying products and causing worker complaints about cold drafts, leaving gaps in precision temperature control.

Our Solution

We redesigned the existing airflow with precision HVAC methods to create a hygienic, efficient system tailored to ready-to-eat rice processing.

Microperforation for contamination control

Precision holes maintained outward airflow over the duct surface, reducing external dust adhesion and foreign-material ingress while preventing contamination from internal dust.

WideFlow for thermal stratification control

Vertical directional airflow moved warm upper-level air downward, controlling temperature differences to within 1°C in the space over 6 m high.

Antibacterial fabric and support profiles

Shape-stable, high-density antibacterial fabric maintained designed permeability and velocity over time. Stainless-steel profiles replaced less durable suspension wires to improve safety.

Results

Microperforation to block dust and foreign material

Uniform surface discharge through precision microholes physically reduced external dust adhesion and foreign-material ingress, supporting high hygiene standards.

WideFlow overcoming stratification above 6 m

Vertical airflow moved stagnant upper-level heat into the lower work zone, controlling vertical temperature differences to within 1°C and substantially reducing HVAC load.

Premium antibacterial fabric for lasting hygiene

Shape-stable, high-density antibacterial material suppressed condensation and mold while retaining the designed permeability during long-term operation.