Daegwallyeong Horticultural Cooperative

Food Processing Plant

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Food Processing Plant
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Daegwallyeong Horticultural Cooperative

Daegwallyeong Horticultural Cooperative

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Fabric ducts designed to reduce unit-cooler noise
Challenges
  • Reducing unit-cooler noise amplified by reflections from panel walls
  • Dispersing direct cold drafts and improving temperature uniformity
  • Addressing workplace noise-exposure requirements under Korean occupational safety legislation

The Challenge

Panel-wall reflections amplified unit-cooler noise to 86 dB. Strong direct drafts also required improvements to working conditions and noise-risk management.

Noise amplification in a panel structure

In the enclosed sandwich-panel space, cooler noise reflected from walls and resonated, amplifying perceived noise to 86 dB and increasing hearing-related risks.

Strong direct cold drafts

The cooler’s strong discharge struck workers directly and reduced work efficiency.

Occupational safety and noise risks

Persistent high noise can contribute to occupational illness and requires workplace management under Korea’s Serious Accidents Punishment Act and Occupational Safety and Health Act. The existing system struggled to maintain the required noise conditions.

Our Solution

We used the fabric’s sound absorption and attenuation to control both noise generation and transmission.

Fabric absorption of mechanical noise

The flexible, porous fabric acts as a silencer for high-frequency fan noise. Minimizing airflow friction inside the duct also reduced room resonance.

Distributed discharge to reduce airflow noise

Laser-cut holes spread air uniformly rather than releasing a strong jet in one direction. Lower air velocity reduced airflow-generated noise.

Permeable-surface condensation control

Permeable fabric prevented surface condensation in the humid food-processing environment, supporting hygiene management suited to HACCP processes.

Low-noise design for workplace safety

Duct length and discharge area were designed to reduce noise measured at workers’ ear height and support a safer working environment.

Results

Fabric ducts reduced workplace noise from 86 to 76 dB and resolved all complaints about direct cold drafts.

Substantial noise reduction

The fabric absorbed sharp mechanical and reflected noise, reducing overall workplace noise to 76 dB and allowing easier communication between workers.

Comfortable cooling

Uniform air distribution resolved 100% of worker complaints about direct cold drafts.

Minimal temperature variation

Uniform cool-air delivery reached previously underserved areas and maintained temperatures suited to preserving product freshness.

Gallery

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