L Food Factory - Lunchbox Production Line

Food Processing Plant

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L Food Factory - Lunchbox Production Line

L Food Factory - Lunchbox Production Line

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Hygienic airflow design that disperses air widely and gently without strong drafts directly hitting food products.
Challenges
  • Airflow design required to prevent dust from walls and ceilings from being stirred up.
  • Prevention of direct downward airflow toward food products.
  • Low-velocity implementation to prevent foreign substances from entering food production lines.

The Challenge

In food processing plants, improper airflow can lead to dust dispersion and the risk of food contamination.

Dust dispersion from walls and ceilings

When strong airflow hits walls and ceilings, surface dust can be stirred up and dispersed. As this is a food production area, it was necessary to minimize direct airflow impact.

Direct discharge toward food products

Direct downward discharge of air can carry airborne particles into food or work areas. Therefore, a design that avoids direct downward drafts was necessary.

Risk of food dehydration due to strong airflow

If strong air continuously hits prepared meals, surface moisture can evaporate quickly, leading to drying or quality degradation. A gentle, low-velocity airflow was needed around the food instead of strong direct drafts.

Our Solution

We designed the air direction and velocity to ensure that strong drafts do not directly hit walls, ceilings, or food products.

Discharge at 9:30 and 2:30 positions

Instead of directing air downward, we designed the discharge vents at 9:30 and 2:30 positions relative to the duct. We also adjusted the discharge angle to prevent direct impact on walls and ceilings.

Wide-flow 4-row discharge

We applied 4-row, 7.8mm discharge vents. By splitting the airflow through multiple holes, we ensured that the air is dispersed widely rather than concentrated in one spot.

Low-velocity design under 0.3m/s

By adjusting hole size, arrangement, and discharge direction, we designed for an airflow of less than 0.3m/s in the work area. This ensures that workers barely feel any strong wind on the production line.

Results

We have implemented a low-velocity air distribution environment that prioritizes hygiene and quality while reducing strong drafts directly hitting food products.

Minimize dust dispersion

By reducing direct airflow against walls and ceilings, we have minimized the re-dispersion of surface dust.

Prevent direct airflow onto food products

Instead of downward discharge, we utilized a low-velocity design to suppress airflow directed at food products.

Airflow design tailored for food processing plants

We have created an airflow distribution environment that considers not just heating and cooling, but exactly where the air makes contact.

Gallery

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