S Food Processing Plant

Food Processing Plant

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Food Processing Plant
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S Food Processing Plant

S Food Processing Plant

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Ultra-low-velocity airflow at 0.2 m/s to control airborne dust
Challenges
  • Suppressing dust with floor-level air velocity at or below 0.2 m/s
  • Minimizing temperature and airflow differences across work zones
  • Clean HVAC suited to HACCP processes
  • Clean HVAC suited to HACCP processes

The Challenge

Airborne dust threatened food hygiene while uneven airflow created inconsistent worker comfort.

Cross-contamination from airborne dust

Strong downward airflow from overhead diffusers lifted fine floor dust, creating an ongoing risk of cross-contamination of food during production.

Uneven airflow and poor working conditions

Some zones exposed workers to excessive cold drafts while others trapped heat, creating extreme temperature differences.

Hygiene blind spots

Uneven temperatures affected raw-material freshness. Condensation on metal ducts also posed a risk of contamination from dripping water.

Our Solution

WideFlow discharge analysis and slim half-round ducts precisely controlled floor-level air velocity, static pressure and airflow diffusion.

WideFlow distributed discharge

Special perforations spread air broadly and evenly across the duct surface rather than concentrating it at one point. Floor-level velocity was controlled to at or below 0.2 m/s to prevent dust from lifting.

Ceiling-mounted half-round ducts

Half-round ducts fitted close to the ceiling maximized airflow space in the low-ceiling facility, avoiding interference with work routes and reducing upper-level thermal stratification.

Uniform static pressure throughout

Duct static pressure was calculated to distribute energy consistently from start to end, supporting uniform HVAC across the work area.

Condensation prevention and hygienic fabric

Permeable material prevented surface condensation. Washable fabric that can be disinfected helped maintain cleanliness suited to HACCP requirements.

Results

Precision airflow design created an HVAC system supporting both food safety and efficient work.

Preventing airflow-induced dust dispersion

Stabilizing floor-level velocity at or below 0.2 m/s resolved airflow-induced dust dispersion and improved confidence in product hygiene.

Uniform temperature and airflow

Minimized temperature differences eliminated uncomfortable cold drafts and maintained uniform conditions for food storage and production.

Improved air quality and comfort

Gentle circulation of fresh outdoor air while suppressing dust substantially improved indoor air quality.

Gallery

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